Wholesale Solutions

Wholesale fulfillment range in complexity depending on the products provided and the network of customers being serviced. Most products are purchased in bulk quantities from manufacturers, stored, and then re-sold in bulk quantities at either the case or pallet level. This type of wholesale operation is a relatively low technology system utilizing storage equipment and powered industrial trucks. Some wholesalers, however, may also provide a replenishment-type service to their customers at a less than case quantity level. This level of service requires a more complex fulfillment system comparable to an omnichannel fulfillment operation. The DesignBuild team at AHS LLC can determine the most efficient and cost-effective method for any wholesale operation.

StorageBot carrying outbound order totes

Manual Process for Wholesale

A manual process is recommended with businesses just entering the marketplace, daily activity levels are low, acquiring capital dollars is difficult, picking is mainly at the bulk level, or there is uncertainty regarding future activity levels.


Large conveyor system for a 3PL facility

Semi-Automated Process for Wholesale

A semi-automated process is the next step in the progression from a manual process. As daily activity levels increase, more efficient methods are required to handle the increased throughput and service level requirements. The transition from manual to semi-automated involves the introduction of conveyors, packaging equipment, and a more advanced warehouse control system.


Robotic arm picking from a tote on mobile robot

Automated Process for Wholesale

Automated processes are employed in fulfillment centers that have high daily volume demands consistently. They utilize many of the components of a semi-automated system but replace labor-intensive operations (such as picking) with highly efficient machines. Using goods-to-person technologies such as shuttles and autonomous robots; reduces order cycle times even further than a semi-automated solution but at a higher capital cost.


Wholesale Customers

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Wholesale Components

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Depending on the need(s), one or more of these technologies may be used in a wholesale solution.

Learn more about the technologies utilized and our partners involved during the entire process from conception to completion.

Exotec Skypod System ASRS

Automated Storage Retrieval

An Automated Storage and Retrieval System (AS/RS) is a combination of equipment and controls that handle, store and retrieve materials as needed with precision, accuracy, and speed.

Robotic arm picking out of bin


Cobots are precise and increasingly flexible with advanced sensor technology, AI, Lidar/Radar, GPS, and connectivity. They are specifically designed to interact with humans without the use of additional safety equipment and components.

Put to light wall for pickers to place order items


Often referred to as scan and sort, an efficient automated sortation method that is designed to break larger quantities of goods into individual customer orders, using light devices to direct operators to ‘put’ items in the correct bin.

Worker operating a loader in tall warehouse racking

Loaders and Unloaders

Trailer loading and unloading can be simplified using extendable / retractable conveyors. These conveyors can range from inexpensive gravity conveyor up to traversable powered conveyors. The use of conveyors improves the speed and ergonomics of the trailer load / unload process.

Empty racking system in a large wholesale warehouse


Racking is generally regarded as wider, deeper, and higher than shelving and is the preferred method for storing large quantities of stock.

Conveyor system in a large warehouse

Minimal Conveyor

These systems and conveyors are designed and manufactured for use in specialized facilities that conduct unique processes. Some examples include spiral, telescopic, flexible, and drive-out conveyors.

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